Processing Capabilities

Pres

Precision cutting press, frame cutting, drilling, form shaping, and sequential molding operations are being performed.

It is possible to obtain a cutting surface without breaking off up to 90% of any part.

Serial production can be done with special applications at precise tolerances. Production can be done with C45, C60, C75, and stainless materials.

Product-specific grinding is available in our grinding processes with double or single layer options. We can work at the micron levels in parallelism and flatness; as for thickness tolerances, we can work within 0.02 mm.

In the lapping processes, precision surface processing is possible up to Ra 0.1 surface parameters; as for thickness tolerances, we can work within 0.001 mm. We can reach 1-5 micron values in double surface parallelism, depending on the product range.

Following the grinding and lapping processes, we can perform trimming, de-burring, and chamfering operations on the relevant products.

On the single, six, or eight-shaft CNC workbenches we can automatically process stainless steel, steel alloy, and aluminum materials, polyether ether ketone (PEEK) materials, as well as forged semi-good materials.

At 3 turret and 2 mirror CNC workbenches with robotic supply and discharge features, we can make any production from shaft between ø4mm and ø65 mm, in addition to working with forged semi-good materials. By using the “C” axis, we can do milling operations on the lathe machines.

We have the capacity to perform deep drilling operations on the lathe parts at the workbenches with high precision. We use high pressure levels, up to 80 bars.

At the machinery with automated shaft supply and discharge systems, we deploy automated set life cycle and loading controls.

Sets can be measured in 3 dimensions and administered via automated set management system.

From forged semi-goods or shaft material, we can perform the turning and milling operations on the injector bodyworks by using special equipment. Using machinery featured with fully-automated supply and discharge systems, we transfer the parts between the machines through robots. In addition to automated SPC monitoring at the workbenches, we ensure 100% success in the critical measurements with the specialized measurement systems located at the machinery outputs. At the processing centers with 5 axes and double mirrors, deep drilling operations are performed under 180 bar pressure levels. We use 3D measurement machinery supported with customized software to measure the parts to ensure that measurement and machine competence monitoring is performed simultaneously. With customized washing and focused lubrication machines, we design part-specific processes.

With 18-station special transfer workbenches, we perform the drilling operations on high precision and diameter tolerance parts. While it is possible to work with horizontal and vertical drilling holes on the upper and lower surfaces of the parts in a single connection, the sets can work up to 24.000 cycles/min.

On the other hand, the 4-axis CNC operation centers can assume the simultaneous double surface processing on the parts involving drilling and milling operations. The Ø1,5 mm milling sets are used with high precision. The customized connection fixture designs can process up to 48 parts in one session.

While the tapping process with thread cutting can be performed on the lathe machine where the parts are processed, it can also be performed on the thread cutting machine under fully or semi-automated circumstances. We have designed error-preventing systems in the process.

The part-specific automation systems can be designed within the company’s organization.

With the ECM process, the de-burring operation at the intersection points of inner areas of the parts are performed as single or double connections. It is possible to perform operations up to Ø0,65 mm drill hole diameter.